Low VOC.
No Blowing Agents.
Variable Pressure Foaming (VPF) technology is the latest foaming innovation. By producing foam within an airtight vacuum chamber, we can precisely control air pressure during the manufacturing process to create foams with varying densities and hardness levels. This method eliminates hazardous blowing agents and enables us to produce foam with greater quality and unique properties that traditional manufacturing methods cannot achieve.
The Better Choice in Foam.
Unique & Superior Foams
Manufacturing inside a vacuum enables control over air pressure during foaming, allowing us to produce a wider range of densities and hardness levels compared to traditional methods. Additionally, VPF technology delivers superior quality foams, featuring a more uniform and rounded cell structure for consistent and reliable performance.
Highly Repeatable Production
VPF technology ensures consistency in manufacturing by eliminating external variables during the foaming process. The vacuum provides precise control over all manufacturing parameters, resulting in higher-quality products and significantly improved repeatability across production.
Reduced Emissions
VPF manufacturing removes the need for blowing agents like methylene chloride, greatly reducing emissions during the foaming process. Any residual emissions are captured using activated carbon filters, ensuring they are not released into the environment. This advanced process allows VPF to exceed even the most stringent EPA emission control standards.
Ultra-Low VOCs
A key advantage of VPF technology is its ability to produce ultra-low VOC foam. By operating in a controlled environment and enabling advanced formulations, VPF eliminates the reliance on additives that lead to high VOC levels. This results in foam that is significantly safer for indoor environments, promoting better air quality and supporting human health.
The Manufacturing Process.
Joyce is the only Australian foam manufacturer to integrate VPF technology into its production process, operating two VPF machines. As early adopters of this innovative and environmentally conscious technology, we set the standard for quality and sustainability in the foaming industry.